What are the installation and debugging steps of the water tank wire drawing machine?
Pre-installation preparation
Choose a suitable installation site and ensure that the ground is flat and solid, with sufficient space and good ventilation.
Check whether the equipment and its parts are complete and intact, and whether there is any damage or missing.
device installation
According to the equipment installation drawing, fix the main structure of the water tank wire drawing machine on the foundation to ensure that it is installed firmly and levelly.
Install the reel, drawing die seat and other components, paying attention to the accuracy of the installation position and direction.
Connect the electrical lines and ensure that the wiring is correct and firm without short circuit or open circuit.
Water tank installation and connection
Place the water tank at the designated location and connect it to the main body of the wire drawing machine to ensure a good seal without water leakage.
Connect the water inlet and outlet pipes of the water tank and install the water pump and other related equipment.
Lubrication system installation
Install the oil pump, oil pipe and other components of the lubrication system, and add an appropriate amount of lubricating oil to the oil tank.
Mould installation
Select a wire drawing die of appropriate specifications, install it on the die base, and adjust the position and tightness of the die.
Initial debugging
Start the equipment and run it idle to check whether all parts of the equipment are operating normally and whether there are any abnormal sounds or vibrations.
Check whether the control function of the electrical system is normal and whether the display of each instrument is accurate.
Tension adjustment
According to the wire drawing process requirements, adjust the tension device of the wire drawing machine to keep the tension during the wire drawing process stable and appropriate.
Speed Debugging
Gradually adjust the running speed of the equipment, observe the wire drawing effect, and ensure that the speed meets the production requirements.
Cooling system commissioning
Check the cooling water volume and water temperature in the water tank to ensure good cooling effect.
Debug the working status of the water pump to ensure smooth water flow.
Finished product testing
Conduct trial wire drawing and take samples to test the wire diameter, surface quality and other indicators to see if they meet the process requirements.
Final debugging and optimization
According to the finished product inspection results, the various parameters of the equipment are further adjusted and optimized until the best working state is achieved.
Training and handover
Train operators to make them familiar with the operation and maintenance methods of the equipment.
Complete the installation and debugging report and hand it over to the user.
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